Number of Mechanics
20
500
Fully Loaded Cost per Mechanic
$50,000
$150,000
Billable Hours per Mechanic
$500
$2,500
% Time lost to RTS / Rework
5%
30%
Annual Cost of Quality Escapes
$100,000
$2,000,000
New Mechanics per Year
1
30
Ramp-up Cost per Mechanic
$50,000%
$150,000%
Total Savings
Productivity Gain
RTS / Rework Savings
Quality Escape Savings
Training Savings